Potentials & Pitfalls of Digital Fabrication: Practice & Legal Aspects for Designers - page 2 (text)
published in the proceedings of FABRICATION Examining the Digital Practice of Architecture, Editors: Beesley, Cheng & Williamson,
ISBN 0-9696665-2-7
as part of the proceedings of the 2004 AIA-TAP / ACADIA Fabrication Conference at the University of Toronto & Waterloo, Ontario.

Copyright © 2004, Eileen Ruth Webb, Vicki Allums, University of Waterloo School of Architecture Press, All Rights Reserved.




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MAKING MACHINES SING
by Eileen Ruth Webb, Ornamental-Iron


          The data exchange format file is the foundation of computerized manufacturing established 22 years ago. Non-conventional geometry as .dxf is anything other than simple geometry. Implementing shallow arcs into fabrication on any scale exposes a myriad of non-standards, each seeking to dominate the CAM world. Proprietary CAM engineering continues to support a myopic vision, dismissing as fluff any graceful potential to bridge traditions in building and the arts. By function, .dxf enables circles. It defines itself as engineering tool by function and thrift. .dxf as technology is worlds apart from the creative potential of its predecessor, the hammer. With graceful aesthetics and large comlex fabrication, a magical potential exists for site-specific architecture.
          The “Standard’’ file embraced by the CAM practitioners is a Gordian knot, a 128kb data exchange format file with native arc and radius geometry and closed polylines.  A UNIVERSAL .dxf standard is what most CAM will accept in the real world.  Technical refinement requires less than 6000 geometric entities, no orphans, extra points, splines, multi-line segments or shallow corrupting arcs.  With that finesse, it is possible and practical to MAKE MACHINES SING, and realize artistic designs as built form.
          For example, Alvarado Park, an art deco Borzoi Gate and the Vanowen at Bull Creek bridge railing add a new dimension to computerized fabrication for architecture.  Success requires intuitive planning and collaboration.  Janette Moon of EBRPD defined a vision for a USNRHP park.  Lyn DeShields, a homeowner was an early enthusiast of my beta explorations.  David Griffith with T.Y.Lin templated how art can be successfully integrated as infrastructure.   CAM does not fit every circumstance.  It facilitates an emerging middle market serving "normal" people.  These projects reiterate consistent lessons and guidelines to keep in mind when venturing into a new frontier.

ON DESIGN AND FABRICATION - The New CAM Paradigm
1.   Widest material choices potential - paper thin to mold tooling to 10" thick metals or stone.
2.  The most seamless complex part or system eliminates up to 90% of traditional hand labor and 25 to 75% of expected costs.
3.  Competitive outsourcing to a single CAM shop or distribution to multiple vendors can keep tight or late delivery schedules.
4.  Competitive bids balance how material flexibility offers reduced maintenance using CAM labor.
5.  As drawn is flawlessly as built.

MASTERING EMERGING PRACTICAL GUIDELINES
1.  Before starting the process, accurate dimensions for new deisgn or existing site work are mandatory.
2.  Installed finished CAM art is purchased, all other materials - design, sketches, files, programs are intellectual property.  Full sized patterns of all components with client signatures are contract documents that avoid misunderstandings and litigation.
3.  Artistic Design and Fabrication Agreements are applicable to CAD and CAM realities.
4.  Design contract covers 25% of a project in a single fee.  Fabrication covers the remaining 75%:  60 - 75% paid in advance of manufacturing.  The balance is COD.  Mass  production benefits are offered to clients with a 25% licensing fee structure and bid disclosure.

REDUCING LIABILITY EXPOSURE AND INSURANCE COSTS
1.  End use liabilities are abandoned by clients through CAM and its practical benefits in an architectural setting.  EBRPD attorney, Ted Radosevich assumed all risk of using the "art" created as a panel system.  EBRPD also agreed to defend me in any and all cases of litigation for any future accident, injury or death.    The Bull Creek bridge railing commission also has a similar negotiated  CONTINUE

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FABRICATION: EXAMINING THE DIGITAL PRACTICE OF ARCHITECTURE